Review Article | | Peer-Reviewed

Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables

Received: 20 October 2025     Accepted: 29 October 2025     Published: 26 November 2025
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Abstract

This review looks at how traveler weight impacts cotton yarn quality. Main metrics are strength, evenness, and hairiness. Traveler weight is critical in the ring spinning process. It touches tension, ballooning, and friction during yarn formation. Changes in traveler weight alter spinning tension, affecting fiber alignment and cohesion, which in turn effects yarn strength. Lighter travelers may boost strength by dropping tension but can increase yarn hairiness due to less fiber control. Weightier travelers improve evenness and lower hairiness by raising tension and friction. However, they may weaken yarn strength due to added fiber stress. The relationship between traveler weight and spinning process parameters such as spindle speed, ring diameter, and traveler material is also covered in this review. Taking into account trade-offs between strength, evenness, and hairiness, it looks at research to determine the ideal ratio between yarn quality and traveler weight. The findings emphasize the significance of selecting traveler weight through process optimization and data analysis. The review contains invented data and graphs for industry insights and analysis.

Published in World Journal of Materials Science and Technology (Volume 2, Issue 2)
DOI 10.11648/j.wjmst.20250202.11
Page(s) 27-30
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Traveler Weight, Cotton Yarn, Yarn Strength, Yarn Evenness, Yarn Hairiness

References
[1] Gao, W., Zhang, H., & Liu, Y. (2019). Effect of traveler speed and mass on yarn tension and quality in ring spinning. Textile Research Journal, 89(5), 675-682.
[2] Kim, S. H., Lee, D. H., & Park, J. W. (2022). High-speed spinning and its impact on yarn hairiness and tensile properties. Journal of Textile Science and Engineering, 58(2), 212-225.
[3] Kumar, M., & Rengasamy, R. (2021). Influence of traveler weight on yarn properties in ring spinning: A comprehensive review. Journal of Textile Science and Technology, 9(3), 189-201.
[4] Singh, V., Patel, A., & Mehta, K. (2019). Comparative analysis of traveler weight on cotton yarn properties. Indian Journal of Textile Research, 44(4), 345-352.
[5] Wang, X., Zhao, L., & Liu, Q. (2020). Interaction of traveler weight and spindle speed on yarn evenness and strength. Textile Research Journal, 90(7), 832-845.
[6] Zhou, Y., Chen, J., & Wu, F. (2021). Effect of spindle rotation dynamics on yarn properties in ring spinning. Journal of the Textile Institute, 112(9), 1235-1248.
[7] Ishtiaque, S. M., & Das, A. (2012). Systematic investigation and optimization of fine cotton yarns spun on ring spinning machines. Textile Research Journal, 82(8), 743-751.
[8] Ibrahim, A. A., & Hossen, M. A. (2023). Investigating the impact of traveler weight, top roller shore hardness, and spacer size on ring frame yarn properties. Journal of Textile Engineering, 11(2), 199-210.
[9] Sahito, I., Khatri, A., Bhatti, I. A., & Tunio, M. A. (2011). Influence of traveler weight on quality and production of cotton spun yarn. ResearchGate.
[10] Kamel, M. M., El-Gabry, L. K., & Hassan, M. A. (2023). The effect of traveler weight on twisting rate, strength, hairiness, and evenness of cotton yarn. Journal of Textile Science and Technology.
[11] Lawal, A. S., Ogun bode, E. B., & Bello, K. A. (2024). Impact of various traveler eights on the quality of cotton ring-spun yarn. Journal of Engineering Sciences.
[12] Basal, S., & Oxenham, W. (2015). Influence of ring traveler weight and coating on hairiness of acrylic and cotton yarns. ResearchGate.
[13] Wu, J., Zhang, Y., & Chen, L. (2023). Modeling the temperatures of traveler and ring in ring spinning. Textile Research Journal.
[14] Siddiqua, M. A., & Alam, M. S. (2021). Determination of suitable traveler for definite yarn count. Semantic Scholar.
[15] Ibrahim, A. A., & Hossen, M. A. (2023). Investigate the impact of traveler weight, top roller shore hardness, and spacer size on ring frame yarn properties for process optimization.
[16] Kato, T., & Nakamura, Y. (1962). Ring and ring traveler problems accompanying the speed-up of ring spinning frames. Journal of Textile Engineering, 8(1), 12-17.
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  • APA Style

    Worku, T., Dessie, A. (2025). Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables. World Journal of Materials Science and Technology, 2(2), 27-30. https://doi.org/10.11648/j.wjmst.20250202.11

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    ACS Style

    Worku, T.; Dessie, A. Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables. World J. Mater. Sci. Technol. 2025, 2(2), 27-30. doi: 10.11648/j.wjmst.20250202.11

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    AMA Style

    Worku T, Dessie A. Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables. World J Mater Sci Technol. 2025;2(2):27-30. doi: 10.11648/j.wjmst.20250202.11

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  • @article{10.11648/j.wjmst.20250202.11,
      author = {Tesfaye Worku and Asaye Dessie},
      title = {Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables
    },
      journal = {World Journal of Materials Science and Technology},
      volume = {2},
      number = {2},
      pages = {27-30},
      doi = {10.11648/j.wjmst.20250202.11},
      url = {https://doi.org/10.11648/j.wjmst.20250202.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.wjmst.20250202.11},
      abstract = {This review looks at how traveler weight impacts cotton yarn quality. Main metrics are strength, evenness, and hairiness. Traveler weight is critical in the ring spinning process. It touches tension, ballooning, and friction during yarn formation. Changes in traveler weight alter spinning tension, affecting fiber alignment and cohesion, which in turn effects yarn strength. Lighter travelers may boost strength by dropping tension but can increase yarn hairiness due to less fiber control. Weightier travelers improve evenness and lower hairiness by raising tension and friction. However, they may weaken yarn strength due to added fiber stress. The relationship between traveler weight and spinning process parameters such as spindle speed, ring diameter, and traveler material is also covered in this review. Taking into account trade-offs between strength, evenness, and hairiness, it looks at research to determine the ideal ratio between yarn quality and traveler weight. The findings emphasize the significance of selecting traveler weight through process optimization and data analysis. The review contains invented data and graphs for industry insights and analysis.},
     year = {2025}
    }
    

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  • TY  - JOUR
    T1  - Impact of Traveler Weight on the Quality of Cotton Yarn: Examining Strength, Evenness, and Hairiness in Relation to Spinning Performance and Process Variables
    
    AU  - Tesfaye Worku
    AU  - Asaye Dessie
    Y1  - 2025/11/26
    PY  - 2025
    N1  - https://doi.org/10.11648/j.wjmst.20250202.11
    DO  - 10.11648/j.wjmst.20250202.11
    T2  - World Journal of Materials Science and Technology
    JF  - World Journal of Materials Science and Technology
    JO  - World Journal of Materials Science and Technology
    SP  - 27
    EP  - 30
    PB  - Science Publishing Group
    UR  - https://doi.org/10.11648/j.wjmst.20250202.11
    AB  - This review looks at how traveler weight impacts cotton yarn quality. Main metrics are strength, evenness, and hairiness. Traveler weight is critical in the ring spinning process. It touches tension, ballooning, and friction during yarn formation. Changes in traveler weight alter spinning tension, affecting fiber alignment and cohesion, which in turn effects yarn strength. Lighter travelers may boost strength by dropping tension but can increase yarn hairiness due to less fiber control. Weightier travelers improve evenness and lower hairiness by raising tension and friction. However, they may weaken yarn strength due to added fiber stress. The relationship between traveler weight and spinning process parameters such as spindle speed, ring diameter, and traveler material is also covered in this review. Taking into account trade-offs between strength, evenness, and hairiness, it looks at research to determine the ideal ratio between yarn quality and traveler weight. The findings emphasize the significance of selecting traveler weight through process optimization and data analysis. The review contains invented data and graphs for industry insights and analysis.
    VL  - 2
    IS  - 2
    ER  - 

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